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While the diaphragms with rubber-coated fabric are made by shaping the fabric, the reinforced diaphragms are made by moulding and attaching a fabric insert to the rubber. Cervellati can produce diaphragms with rubber and fabric insert which best suit to the customers’ needs. Thickness and shape can vary according to the client’s drawing, so that no additional cardboard gaskets are required. The illustrations from Fig.1 to Fig.4 show some characteristic shapes of reinforced diaphragms. The concave diaphragm (Fig. 1) must be assembled to take on a configuration similar to the convoluted diaphragm (Fig. 2). The convoluted diaphragm, however, is moulded into the same shape that it will take during the assembly phase.
Advantage of the reinforced diaphragms, compared to the diaphragms with rubber-coated fabric: - Better height-to-diameter ratio, therefore longer travel; - More efficient seal; - Greater resistance to pressure; - Possibility of using all types of rubber and fabric inserts; - Lower sensitivity and greater hysteresis; - The ply is not positioned at centre, as with the rubber-coated fabric, but on the outside surface. As a result, the differential pressure will always be applied to the side of the rubber.
Disadvantages: - Lower sensitivity and greater hysteresis; - The ply is not positioned at centre, as with the rubber-coated fabric, but on the outside surface. As a result, the differential pressure will always be applied to the side of the rubber. Diaphragms function: The function of these diaphragms, and therefore their travel, stems from the "rolling" of the convolution, which will be sustained inside by the pressure. As a result, the thrust of the caps or the piston forces the diaphragm to perform an axial movement due to the membrane rolling along the generating line of the convolution (Fig. 5 - 6). Diaphragms operating according to this principle are also known as rolling diaphragms.
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